High-Precision XYZ Stages & Kaifull Ultra-Large Platform

2025-06-16 IB

Nrog kev nce nrawm ntawm kev tshawb fawb nano-scale thiab kev tsim khoom ntse, ntau lub axis txav tshuab-feem ntau yog XYZ txhais theem- tau dhau los ua qhov tseem ceeb hauv kev soj ntsuam siab thiab automation. Los ntawm kev siv lub tshuab microscopy mus rau kev tshuaj xyuas lub tshuab pom thiab micro-robots, theem XYZ muab peb txoj kev ywj pheej ntawm kev ywj pheej nrog sub-micron raug, ua kom rov ua tau qhov chaw, du du, thiab tag nrho cov haujlwm ua haujlwm.

Precision hauv Automated Microscopy thiab Machine-Vision Imaging

Hauv automated microscopy soj ntsuam, XYZ theem txav cov qauv hauv qab lub hom phiaj lens nrog nanometer-scale daws teeb meem. High-resolution encoders muab kaw-loop tawm tswv yim, tso cai rau lub theem ua kom ceev ceev tsom cheb thiab cov nplais scans yam tsis muaj tus neeg teb xov tooj cuam tshuam. Qhov kev txav tsis sib haum no tsis yog tsuas yog tsim cov duab zoo, ntau lub ntsej muag duab stitching tab sis kuj ua kom cov txiaj ntsig zoo ib yam thoob plaws cov qauv loj - qhov tseem ceeb rau kev kuaj mob histopathology swb thiab tshuaj xyuas semiconductor wafer.

Ntawm cov kab ntau lawm siv machine-vision koob yees duab, XYZ theem ua haujlwm raws li cov pob txha ntawm kev sib raug zoo. Los ntawm kev txhais cov qauv lossis optics hauv X, Y, thiab Z, nws lav tias lub koob yees duab, teeb pom kev zoo, thiab cov khoom ua haujlwm tau ua haujlwm zoo. Qhov tshwm sim yog txhim kho qhov tsis xws luag-nrhiav rov ua dua thiab ntsuas qhov tseeb rau cov ntawv thov xws li micro-electronic los ua ke mus rau qhov tseeb-machined qhov tseeb.

Customization tsim rau ntau yam kev siv

XYZ theem niaj hnub no yog dab tsi tab sis ib qho loj-haum-tag nrho. Manufacturers muab ib tug nplua nuj customization xaiv kom phim cov kev thov tshwj xeeb:

Mus ncig teb chaws & Load Capacity
- Ultra-luv mus ncig (txog rau pua pua microns) rau nanopositioning lossis AFM scanning
- Txuas ntxiv mus (ntau mus rau pua pua millimeters) rau optics alignment thiab loj-cheeb tsam scanning
- Kev ntsuas kev them nyiaj spanning los ntawm ob peb puas grams mus rau ob peb tons
Controller & Interface Integration
- Ua-hauv EtherCAT, Profinet, los yog USB-based tsheb npav lub sijhawm tiag tiag interfaces
- xaiv tau all-in-one motion controllers uas ua kom yooj yim rau kev xaim thiab ua kom lub cev ua haujlwm yooj yim
- Granite-base mounting cov khoom uas damp vibrations thiab boost dynamic rigidity
Mechanical Alignment & Fine-Tuning
- Kev koom ua ke micrometer adjusters, shims, thiab dowel-pin locators kom nrawm nrawm nrawm
- xaiv tau laser-interferometer calibration rau in-situ yuam kev them nqi mus rau ± 100 nm

Seamless Integration: Kaifull's Ultra-Large Alignment Platform

Txuas qhov sib txawv ntawm kev ua haujlwm siab thiab kev ua haujlwm hnyav, Kaifull qhov tshiab tshaj plaws YK-XXY200170P-5-32105 platform qhia tias cov theem loj npaum li cas tuaj yeem tswj hwm qib micron. Tsim los rau cov optics loj thiab hnyav hnyav, nws nta:

Hneev tawLoj: 2000mm × 1700mm
Z-Qhov siabLoj: 330mm
Rov ua duaQhov siab: ± 3 µm
Kev Ncig Teb ChawsQhov siab: ± 90mm
Kev sib hloovQhov siab: ± 6 °
Ntsia hlauØ 32 hli, 10 hli txhuas
Qhia: Cross-roller rails
Flatness / ParallelismLoj: 0.5mm / 0.2mm
Load Capacity: 3000 kgf kab rov tav
Kev tsim kho: Aluminium alloy ncej, anodized dub tiav
Qhov hnyavQhov hnyav: 2400 kg ± 2%
TsavAZM98AC-HS50 lub cev muaj zog nrog Oriental 5-theem tsav tsheb thiab SL-205NA-W (Meiji) encoder

Los ntawm kev koom nrog tib lub qauv tsim qauv - kev cai mus ncig, kev tswj hwm kev sib raug zoo, thiab kev sib raug zoo ntawm cov yam ntxwv - Kaifull ua kom ntseeg tau tias txawm tias qhov loj tshaj theem meshes siv zog nrog cov tshuab automation uas twb muaj lawm, txawm tias tau teeb tsa ntawm granite hauv paus rau kev vibration damping lossis tswj EtherCAT rau synchronized multi-axis suab.

Component Variants & Application Highlights

Hom Lub Npe	Yam tseem ceeb	Cov Kev Siv Zoo Tshaj Plaws
Air-Bearing Stages	Tsis muaj kev sib txhuam, xoom backlash, ultra-smooth suab; repeatability ± 0.1 µm	Atomic-force microscopy, ultra-precision optics alignment, nano-vibration test
Mechanical-Bearing Stages	Muaj peev xwm thauj khoom muaj peev xwm, tsis tshua muaj txij nkawm, raug nqi zoo	High-speed pick-and-place, mechanical assembling, coarse positioning nyob rau hauv optics hlwb
Piezoelectric-Drive Stages	kHz-ntau bandwidth, nanometer-theem kauj ruam daws teeb meem	Confocal kab-scan microscopy, dynamic khoom kuaj, active vibration tshem tawm
Flexure-guided Theem	Zero-wear, xoom backlash, siab nruj, txoj kev taug kev du	Repeatable contouring, me me tshuaj ntsuam rigs, precision 3D luam ntawv sib dhos

Complementary Products & Support Resources

Ua kom tiav automation kev daws teeb meem feem ntau txuas mus dhau theem nws tus kheej:

Multi-Station Fixtures & Auto-Changers rau high-throughput qauv tuav
Tshwj xeeb Illumination & Optics Modules uas ntsaws ncaj qha mus rau theem carriages
SDKs & Piv txwv Code hauv C/C ++, LabVIEW, thiab Python rau kev npaj trajectory thiab axis synchronization
Technical Documentation & Kev them nyiaj yug chaw taws teeb suav nrog installation, calibration, thiab dynamic-response tuning
Custom Engineering Services rau daim ntawv thov-specific mechanical design, finite-element analysis, thiab firmware development

Outlook: Tsav Nkoj Tom ntej ntawm Precision Automation

Raws li AI-tsav tshuaj ntsuam xyuas, 5G-enabled ntse manufacturing, thiab cov ntaub ntawv siab heev kev tshawb fawb converge, adaptable XYZ theem yuav txuas ntxiv mus yog linchpin ntawm precision automation. Txawm hais tias nyob rau hauv micro-robotics, optical fabrication, semiconductor tshuaj xyuas, los yog hloov tau cov kab ntau lawm, theem zoo li Kaifull's YK-XXY200170P-5-32105 piv txwv li fusion ntawm scale, rigidity, thiab micron-theem tswj xav tau rau lub zog tag kis.