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What is the difference between a rotary actuator and a motor?

Technology application

What is the difference between a rotary actuator and a motor?

2025-02-18

What is the difference between a rotary actuator and a motor?
In the world of motion control systems, terms like "rotary actuator" and "motor" are often used interchangeably, but they refer to different devices with different functions. Understanding the differences between them can help you choose the right device for your specific application. In this article, we'll explain what each device is, how they work, and the key differences between rotary actuators and motors.

What is a rotary actuator?
A rotary actuator is a device that produces rotational motion in response to a signal or input. It is used to control the position or angle of an object, typically within a mechanical system. Rotary actuators convert various forms of energy, such as electrical, pneumatic, or hydraulic energy, into rotational motion.

Rotary actuators are often used in applications where the angle or rotation of a mechanical part needs to be precisely controlled. They are commonly used in industrial machinery, robotics, automotive systems, and more. Some rotary actuators also provide high torque and can hold position under load.

Key features of rotary actuators include:

Precise control: Rotary actuators provide fine control over the angle of rotation, making them ideal for tasks such as positioning, rotating, or turning parts.

Torque generation: Rotary actuators are designed to provide high torque and perform heavy-duty tasks.
Input Variety: These devices can be powered by electricity, air, or hydraulics, depending on the type of actuator.
What is a Motor?
A motor, on the other hand, is an electromechanical device that converts electrical energy into mechanical energy. Motors can produce either rotational or linear motion, depending on their design. For rotary motors, they typically produce continuous rotational motion at high speeds.
Motors are used in a wide range of applications, including powering appliances, industrial machinery, fans, vehicles, and many other devices. They can operate in a variety of modes - such as alternating current (AC), direct current (DC), or stepper motors - each suitable for different use cases.

Key features of motors include:

Continuous rotation: Unlike rotary actuators, motors provide continuous rotation rather than precisely controlled motion at a specific angle.
Speed ​​control: Motors typically allow for speed adjustment, making them ideal for applications that require varying rotational speeds.
Power source: Motors are typically powered by electrical energy, but some types, such as hydraulic or pneumatic motors, use other power sources.
Key Differences Between Rotary Actuators and Motors
Functionality and Applications:

Rotary Actuators: Provide precise control of rotational motion and are used in positioning applications. Ideal for applications that require fixed-angle motion.
Motors: Provide continuous rotational motion and are often used to drive equipment or machinery. Motors are ideal for driving equipment that requires speed and torque.
Motion:

Rotary Actuators: Are typically designed to rotate a specific degree or hold a precise position, making them suitable for tasks such as opening a valve, turning a knob, or rotating a robotic arm.
Motors: Provide continuous rotational motion with adjustable speed and power, making them suitable for driving machinery, fans, or vehicles.
Torque and Speed:

Rotary Actuators: Are typically designed to provide higher torque and have the ability to hold a load at a specific angle or position under heavy pressure.
Motors: Typically provide more continuous motion at varying speeds, but may not have the same torque holding capabilities as rotary actuators.
Control:

Rotary Actuators: Are typically controlled by a specific feedback mechanism (such as limit switches or encoders) that provides precise position control.
Motors: Are controlled by an electrical input or signal, using a feedback system such as an encoder or controller to adjust speed and direction.
Conclusion
In summary, while both rotary actuators and motors produce rotational motion, they are used for different purposes. Rotary actuators are designed for precise, controlled rotation to a specific angle and are often used in applications that require positioning or angular adjustment. Electric motors, on the other hand, are designed for continuous rotation and power to drive machinery and systems that require speed and torque. Understanding the key differences between these two devices is essential to choosing the right one for your application.